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Earl Sherrard

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Experienced Mechanical Design Engineer: High-Quality Consumer Products
Ravensdale | US

Skills

  • Product Development
  • Product Design
  • Problem Solving
  • Design Engineering
  • Design for Manufacturing
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Interests

Camping
Fishing
off-roading
Car fixing & building
Hiking

Industries

Outdoor
HomeSummaryActivityProjectsWork experienceEducation historyConnectionsCompanies

In my own words

Earl

<p>Extensive experience as a mechanical design engineer of highly rated consumer products carrying a lifetime warranty.</p><p>Relentlessly seeking robust solutions aligning with customer needs across multiple categories.</p><p><br></p><p>Growing up in rural Washington, I developed a love for the outdoors, exploring on foot, dirt bike, and 4x4.

My early interest in classic cars fueled my passion for all things mechanical and led me to pursue a degree in mechanical engineering. I started my career by accident, a fun story you can read in the Norwich Guidon Article (Note: I wrote most if it): https://issuu.com/norwichuniversityoc/docs/norwich_record_summer_2021_singlepages_abf/s/12419998</p><p><br></p><p>I have dedicated my entire career to designing outdoor gear for the MSR brand at Cascade Designs.</p><p>It's been a dream job, but now I'm seeking new opportunities.</p><p><br></p><p>Expertise, Knowledge, &amp; Skills Highlights:</p><p>Product Development:</p><ul><li>All aspects; inception through development, production, and lifecycle.</li><li>Able to strategize the whole end-to-end process.</li></ul><p>Design Philosophy:</p><ul><li>Human-centered, intuitive, functional, and high-quality design, proven through testing.</li><li>Understand the customer. Understand the process.</li></ul><p>Prototyping:</p><ul><li>Making the impossible from nothing;including</li><li>machining, sheet metal fabrication, &amp; welding.</li></ul><p>Testing:</p><ul><li>Lab, Field, and User testing;</li><li>learn fast, fail fast approach.</li></ul><p>Automotive:</p><ul><li>A hobby and some professional experience; including</li><li>restoring my 1965 Mustang, building and driving a drag racing car, and setting-up several 9” Ford Differentials in high school.</li><li>Replaced gears (Truetrac locker) &amp; axle in my lifted &amp; modified 1982 K5 Blazer.</li></ul>

Trajectory

Jul 1999 — Nov 2023
Design Engineer · Cascade Designs
Responsible for new product introduction for outdoor gear brands MSR (Mountain Safety Research) & Platypus. Product Categories: Backpacking Stoves, Water Filters, Snowshoes, & Snow Anchors. Dozens of SKU’s currently on the market contain my work; see attached Design Portfolio. A couple highlights: MSR Switch Stove System; Released to market & slated for sale 2025. MSR WindBurner Expansion: A product collection (adding 8 SKU’s) from the original MSR WindBurner Personal (2018 - Current). Unique Experience at Cascade Designs/MSR: Manufacturer of outdoor gear sold globally with factories in Seattle, Reno, and Ireland. Proactive, communicative, self-motivated, responsible, adaptable. Worked outside “job description” to achieve success; product, company, and self. Limited resources required hands-on, self-reliant, creative problem-solving. Mentored and collaborated with others for company-wide success. Passionate and dedicated to product development from opportunity to market. Learned the processes: in-house tool & die & manufacturing processes. Experienced firsthand how design affects manufacturability, quality, and cost. Inherent to Outdoor Products: Used in harsh outdoor environments (temperature, water, dirt, chemicals). Minimum weight & size; strength optimized. Functional, reliable & often field-repairable/maintained.
Jan 1998 — Dec 1999
Auto Body Apprentice/Technician · Westover Auto Rebuild Inc
Auto Body APR/Tech at respected classic car restoration shop; auto body repair, fabrication, & welding.

Activity

Projects

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MSR WindBurner Expansion of Products

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Large Format Cooking System for MSR

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Platypus GravityWorks Water Filters

Education history

Green River Community College logo

Green River Community College

Auto Body & Paint

Norwich University logo

Norwich University

Bachelor of Science (BS) | 1993 - 1998

Connections

Kyle Westmoreland profile background
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Kyle Westmoreland

Product Development / Mechanical Engineer
Bell Helmets

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